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Fuel
Injection Info
from
www.howstuffworks.com |

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| In trying to keep up with emissions and fuel
efficiency laws, the fuel system used in modern cars has changed a lot
over the years. The 1990 Subaru Justy was the last car sold in the
United States to have a carburetor; the following model year, the Justy
had fuel injection. But fuel injection has been around since the 1950s,
and electronic fuel injection was used widely on European cars starting
around 1980. Now, all cars sold in the United States have fuel injection
systems.
In this article, we'll learn how the fuel gets into the cylinder of
the engine, and what terms like "multi-port fuel injection"
and "throttle body fuel injection" mean. We'll also find out
how performance chips can give your engine more power.
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The Fall of
the Carburetor
For most of the existence of the internal combustion engine, the
carburetor has been the device that supplied fuel to the engine. On many
other machines, such as lawnmowers and chainsaws, it still is. But as
the automobile evolved, the carburetor got more and more complicated
trying to handle all of the operating requirements. For instance, to
handle some of these tasks, carburetors had five different circuits:
- Main circuit - Provides just enough fuel for fuel-efficient
cruising
- Idle circuit - Provides just enough fuel to keep the engine
idling
- Accelerator pump - Provides an extra burst of fuel when the
accelerator pedal is first depressed, reducing hesitation before the
engine speeds up
- Power enrichment circuit - Provides extra fuel when the car
is going up a hill or towing a trailer
- Choke - Provides extra fuel when the engine is cold so that
it will start
In order to meet stricter emissions requirements, catalytic
converters were introduced. Very careful control of the air-to-fuel
ratio was required for the catalytic converter to be effective. Oxygen
sensors monitor the amount of oxygen in the exhaust, and the engine
control unit (ECU) uses this information to adjust the air-to-fuel
ratio in real-time. This is called closed loop control -- it was
not feasible to achieve this control with carburetors. There was a brief
period of electrically controlled carburetors before fuel injection
systems took over, but these electrical carbs were even more complicated
than the purely mechanical ones.
At first, carburetors were replaced with throttle body fuel
injection systems (also known as single point or central
fuel injection systems) that incorporated electrically controlled
fuel-injector valves into the throttle body. These were almost a bolt-in
replacement for the carburetor, so the automakers didn't have to make
any drastic changes to their engine designs.
Gradually, as new engines were designed, throttle body fuel injection
was replaced by multi-port fuel injection (also known as port,
multi-point or sequential fuel injection). These systems
have a fuel injector for each cylinder, usually located so that they
spray right at the intake valve. These systems provide more accurate
fuel metering and quicker response.
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| When you step on the gas pedal, the throttle
valve opens up more, letting in more air. The engine control unit (ECU,
the computer that controls all of the electronic components on your
engine) "sees" the throttle valve open and increases the fuel
rate in anticipation of more air entering the engine. It is important to
increase the fuel rate as soon as the throttle valve opens; otherwise,
when the gas pedal is first pressed, there may be a hesitation as some
air reaches the cylinders without enough fuel in it.
Sensors monitor the mass of air entering the engine, as well as the
amount of oxygen in the exhaust. The ECU uses this information to
fine-tune the fuel delivery so that the air-to-fuel ratio is just right.
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The Injector
A fuel injector is nothing but an electronically controlled valve. It is
supplied with pressurized fuel by the fuel pump in your car, and it is
capable of opening and closing many times per second.
When the injector is energized, an electromagnet moves a plunger that
opens the valve, allowing the pressurized fuel to squirt out through a
tiny nozzle. The nozzle is designed to atomize the fuel -- to
make as fine a mist as possible so that it can burn easily.
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The amount of fuel supplied to the engine is
determined by the amount of time the fuel injector stays open. This is
called the pulse width, and it is controlled by the ECU
The injectors are mounted in the intake manifold so that they spray fuel
directly at the intake valves. A pipe called the fuel rail
supplies pressurized fuel to all of the injectors.
In order to provide the right amount of fuel, the engine control unit
is equipped with a whole lot of sensors. |
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